Medical
Industry Solution

Medical

RAS Alloy supplies biocompatible cobalt and nickel alloys for orthopedic implants, surgical instruments, cardiovascular devices and dental applications. Materials are certified to ASTM F standards with full material traceability and cleanroom-compatible packaging.

Typical Alloy Grades

MP35N / L605 / 35NLT / 316LVM

Orthopedic implant components

MP35N, L605, Ti-6Al-4V ELI

Cardiovascular guidewires and stents

MP35N, 35NLT, L605

Surgical instrument shafts and tips

MP35N, 17-4PH

Dental implant abutments and screws

L605, Ti-6Al-4V

Spinal fixation rods and screws

MP35N, Ti-6Al-4V ELI

Applicable Standards

ASTM F562 ASTM F90 ASTM F136 ASTM F899 ISO 5832-6
EEAT Case Study Failure Analysis

Guidewire Fracture — MP35N Fatigue Life Optimization

Problem

A medical device manufacturer reported MP35N cardiovascular guidewire fractures during clinical use, occurring at the distal tip after repeated flexural cycling through tortuous vasculature.

Root Cause Analysis

The wire drawing process introduced surface micro-defects (<5 um depth) that served as fatigue crack initiation sites. The as-drawn MP35N wire had surface roughness Ra 0.4 um vs the required Ra <0.2 um. Cyclic bending at >10^6 cycles nucleated cracks from these defects.

Resolution

RAS Alloy implemented electro-polishing after the final drawing pass to achieve Ra <0.15 um surface finish. Combined with 100% eddy-current surface inspection at 0.1 mm defect detection threshold, the fatigue life at 10^7 cycles improved from 450 MPa to >620 MPa stress amplitude.

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