Power Generation
Industry Solution

Power Generation

RAS Alloy supplies high-temperature nickel alloys for gas turbine hot-section components, ultra-supercritical boiler tubing and industrial power plant hardware. Materials are certified to ASME Boiler & Pressure Vessel Code for long-term elevated temperature service.

Typical Alloy Grades

617 / 625 / 718 / X-750 / Nimonic 80A

Ultra-supercritical boiler tubes and headers

Inconel 617, Inconel 740H

Gas turbine transition ducts and liners

Hastelloy X, Nimonic 75

Steam turbine fasteners and bolting

Inconel X-750, Nimonic 80A

Waste-to-energy incinerator components

Inconel 625, Inconel 601

Heat recovery steam generator tubing

Incoloy 800H, Inconel 625

Applicable Standards

ASME SA-240 ASME SB-167 ASTM B443 ASTM B637 EN 10095
EEAT Case Study Failure Analysis

Supercritical Boiler Tube Weld Cracking — Inconel 617

Problem

A 700°C ultra-supercritical demonstration plant experienced circumferential cracking in IN617 boiler tube butt welds after 8,000 hours of service at 710°C/30 MPa steam conditions.

Root Cause Analysis

The weld filler metal (ERNiCrCoMo-1) had lower aluminum content than the base metal, resulting in insufficient gamma-prime strengthening in the weld zone. Creep void formation concentrated at the weld fusion line where hardness dropped from 220 HV (base) to 175 HV (weld).

Resolution

RAS Alloy now supplies IN617 with matching composition filler (ERNiCrCoMo-1A) and post-weld solution treatment at 1175°C for 30 minutes. Weld procedure qualification includes cross-weld creep testing at 750°C/100 MPa with minimum 500-hour rupture life.

Industry Inquiry

Discuss your Power Generation application

Request a Quote